Nickel wire mesh is one of the specially processed industrial materials with excellent performance, playing an important role in various fields. Among engineers, manufacturers or scientists, most likely everyone had a brief experience with this multipurpose mesh yet never noticed it. In this blog, we are going to discuss or Nickel wire mesh, its characteristics, uses, and why is it is important in many industries.
What is Nickel Wire Mesh?
Copper plaited wire mesh consists of thin rods of copper woven into a fabric formation to give a net like appearance. Nickel is an versatile material that has high endurance towards corrosion and presents very good electric conductivity. The mesh itself also varies in size which is a term referred to as “mesh counts” which shows amount of perimeters in one inch.
The mesh sizes can be from large to as small as 400 mesh or finer depending on the application needed. Nickel Wire Mesh manufacturer also comes in plain weave, twill weave, and Dutch weave, and each of the three is characterized by different measures of structural rigidity and filtering capability.
Characteristic of Nickel Wire Mesh
- 2Corrosion Resistance
It is for this reason that corrosion resistance is one or Nickel strengths. This property is exceedingly vital in a chemical plant as well as in marine applications, since the metal can easily corrode when exposed to harsh reagents or water. Nickel mesh also has good adaptability to acidic or alkaline environments that will not degrade the material in the long run.
The electrical and thermal conductivities are based on the high electrical and thermal conductivity materials.
Most importantly, nickel has good electrical and thermal conductivity. Therefore, nickel wire mesh is employed in many fields where electricity and heat are used and must be well controlled or transmitted. For example, in the electronics industry, it is used in electroplating in nickel mesh; it can be used as electrodes or in battery technology.
- Strength and Durability
In addition, its structure is quite fine, still, nickel wire mesh is quite sturdy. That will be able to uphold its efficiency in high temperatures and high pressures keeping it serving longer than other material like Aluminum or steel wire mesh.
Magnetic Properties
Ferromagnetic property allows Nickel to be attracted to magnets and used in electromagnetic fields. This property enables the mesh to be incorporated into different magnetic devices or instruments whereby control of magnetic fields is desired.
Uses of Nickel Wire Mesh
- Chemical Processing
Corrosive environments as famous in chemical processing is well served by Nickel wire mesh. It has application within filtration systems where the objective is to split solids from liquids, gases or any other blend. Apart from being resistance to corrosion, nickel mesh makes sure it can withstand the harsh aggressiveness of chemicals with minimal time and money on equipment maintenance.
- Battery Technology
The applications of Nickel wire mesh are even in the energy sector for those batteries based on rechargeable types of batteries like NiCd, NiMH batteries as a part of electrode. This structure is ideal for composite chemical reactions, thus inputting to the effectiveness of storing and transferring energy.
- Aerospace and Defense
Because of the heat resistance and strength, the nickel wire mesh is installed in aerospace and defense sector. It is also applied in power supplies, anti twinkling devices for shielding equipments from electromagnetic interference (EMI) and radiation, in high temperature application etc. Nickel mesh is also used in some of the high metals efficiency filtration applications used in aircraft fuel and hydraulic applications.
- Drinking water treatment and purification
Nickel wire mesh is applied in water treatment industry to use in filtration equipment for drinking water purification or the treatment of wastewaters. This metal is not prone to corrosion when exposed to strong chemicals or high temperatures, thus, making it suitable for extended use. The same applies to desalination plants where SEA water is treated to become drinking water.
- Catalysts in Chemical Changes
In various catalytic converters and certain catalytic systems, it’s used as a carrier of the catalyst or as a catalyst proper. The intended high surface density of a mesh guarantees that chemical interactions will take place at a high pace.
Why Nickel Wire Mesh?
Even though there are other types of metal mesh like stainless steel, copper and aluminum; nickel wire mesh is in a class of its own for endurance, resistance to corrosion and competing conductivity. Here’s why nickel mesh is a preferred choice in many applications:
- Corrosion Resistance: Due to its enhanced resistant to corrosion Nickel lasts long in severe conditions.
- High-Temperature Resistance: Indeed this product excels under conditions of high temperature making it ideal for high end usage such as aerospace or energy applications.
- Magnetic Properties: For industries that require use of electromagnetic fields, nickel mesh has an advantage that is incomparable to that of any other metal.
- Customizability: Nickel wire mesh can be made refine with desired mesh counts and thicknesses according to types of applications.
You may also consider the below links –
- Monel 400 Wire Mesh manufacturer
- upvc wire mesh manufacturer
- Crimped wire mesh manufacturer
- stainless steel wire mesh
- Spring Manufacturer
Conclusion
Nickel wire mesh is a very useful product with high performances being widely applied in chemical industries, aerospace industry, as well as water treatment. Due to its high strength, its resistance to corrosion, and its conductivity, the material can be used in various opportunities. The need for high performance materials such as nickel wire mesh is expected to increase in the future due to the improving use of technology, hence its necessity will become paramount in various fields.
This information helps you make the best choice of wire mesh when special properties of nickel mesh for you or your organization’s industrial or scientific use are required. Regardless the requirement for an efficient filtration system or an electrode for battery technology, nickel wire mesh remains the first choice.